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Sep 104 min read

Case Study on Tube Oil Skimmer excelling in the Beverage Industry

Vens Hydroluft successfully installed Tube Oil Skimmer in one of India's largest Beverage Industry. This case study explores the implementation of the Vens Tube Oil Skimmer, its performance, and its impact on the company’s operations and environmental footprint.


The Challenge


In beverage production, especially in processes such as cleaning, bottling, and packaging, oil and grease often find their way into the wastewater. This can come from equipment lubrication, bottle conveyors, or even natural oils present in some ingredients. While small in volume, these oils can cause several significant challenges:

  1. Operational Inefficiency: Oils in the wastewater can interfere with water recycling processes, causing inefficiencies in the treatment plant and requiring frequent maintenance.

  2. Compliance with Environmental Regulations: Beverage companies must adhere to stringent environmental standards for water discharge. Failure to remove oil from wastewater can lead to fines and penalties.

  3. Hygiene Standards: Maintaining cleanliness and hygiene in a food and beverage environment is critical. Oil-contaminated water poses a risk of equipment fouling and may compromise the hygiene of production processes.

  4. Costly Downtime: Traditional oil removal methods often require significant manual intervention and frequent downtime for maintenance, which can increase operating costs and affect production schedules.


The beverage manufacturer needed a solution that could efficiently remove oil from wastewater, operate continuously with minimal supervision, and be easily integrated into the existing wastewater treatment setup.


The Solution: Vens Tube Oil Skimmer

The beverage company selected Vens Hydroluft’s Tube Oil Skimmer for its robust and proven design, which is particularly suited for environments with fluctuating water levels and oily waste streams. This solution is ideal for industries like food and beverage, where cleanliness, efficiency, and reliability are paramount.

Key Features of the Vens Tube Oil Skimmer:

  1. Continuous Oil Removal: The skimmer works continuously to remove oil from the surface of water, ensuring a clean water output with minimal manual intervention.

  2. Floating Tube Design: The tube skimmer uses a specially designed tube that floats on the water surface and attracts oil, which is then scraped off and collected. This design ensures that the skimmer can adapt to varying water levels, which is essential in fluctuating industrial environments.

  3. High Efficiency: The skimmer has a high recovery rate for oils and grease, making it effective even in low-concentration oil contamination scenarios typical of the beverage industry.

  4. Low Maintenance: The simple yet robust design of the Vens Tube Oil Skimmer ensures that it requires minimal maintenance, reducing downtime and maintenance costs.

  5. Environmentally Friendly: The recovered oil can be recycled or properly disposed of, helping the company meet environmental compliance standards and reduce its overall waste footprint.


Deployment at the Beverage Plant

The beverage manufacturer installed the Vens Tube Oil Skimmer in their wastewater treatment system, which handles effluent from various stages of the production process, including bottle washing, equipment cleaning, and packaging. The skimmer was installed at the final settling tank, where oil accumulation was most concentrated.

The skimmer was seamlessly integrated into the plant's existing infrastructure, and Vens Hydroluft provided on-site training to ensure that plant operators could manage the system effectively. The Vens team also provided ongoing support, including routine inspections and maintenance check-ups.


Results and Impact

After deploying the Vens Tube Oil Skimmer, the beverage manufacturer reported several significant improvements in operational efficiency, water quality, and environmental performance:

  1. Increased Efficiency in Wastewater Treatment: The continuous operation of the skimmer allowed for uninterrupted removal of oil and grease from the wastewater, which improved the overall efficiency of the plant’s water treatment processes. The plant experienced fewer blockages and required less frequent cleaning, which translated into reduced maintenance costs and improved water recycling rates.

  2. Environmental Compliance: The Vens Tube Oil Skimmer helped the beverage manufacturer achieve compliance with strict environmental regulations. The skimmer's ability to consistently remove oil from wastewater ensured that the plant could meet the legal discharge limits for oil and grease. This led to the avoidance of potential fines and supported the company’s commitment to sustainability.

  3. Cost Savings: The reduced need for manual intervention, coupled with the skimmer’s low maintenance requirements, resulted in significant cost savings for the company. Maintenance personnel could focus on other tasks, and the plant experienced fewer disruptions in its operations.

  4. Improved Hygiene and Production Standards: By preventing oil contamination from entering critical equipment and production areas, the Vens Tube Oil Skimmer contributed to higher levels of cleanliness and hygiene. This helped the company maintain its high standards of product quality and food safety, which are essential in the beverage industry.

  5. Sustainability Benefits: The recovered oil was collected and either recycled or disposed of in an environmentally responsible manner. This not only reduced the plant’s environmental impact but also allowed the company to reclaim valuable resources from the production process.


Conclusion

The successful implementation of the Vens Tube Oil Skimmer at one of India's leading beverage manufacturing plants underscores the importance of efficient oil removal technology in maintaining operational excellence, environmental compliance, and product quality. Vens Hydroluft’s solution proved to be a perfect fit for the beverage industry, offering high efficiency, low maintenance, and adaptability to the plant’s specific needs.


By partnering with Vens Hydroluft, the beverage manufacturer was able to address its challenges related to oil contamination in wastewater and achieve significant improvements in both operational performance and environmental impact. The Vens Tube Oil Skimmer is a key component of the plant’s strategy to maintain sustainability, minimize waste, and ensure the highest standards of cleanliness and hygiene in its production processes.


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